Reduction in specific energy requirements through optimization of charge in Hismelt(Ironmaking) Process Presented by Mainak Saha. ABSTRACT. Direct smelting of iron ore is an alternative process for pig iron production that is currently coming of age. The. HIsmelt Direct. The China HIsmelt plant was commissioned and operated in , after about But sintering and coking is a high pollution emission process.

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Retrieved from ” https: Located in Kwinana, Western Australia, the merchant pig iron facility was designed and engineered with a 6 meter hearth diameter SRV.

The refractory hearth contains the molten iron bath and liquid slag. The use of HIsarna hot metal in steelmaking. In the traditional process one cannot use powdered coal alone since the strength of the coke is required to support the burden. The new plant hismet expected to be commissioned in Reaction gas CO and coal devolatilization products which are generated from deep within the bath form a fountain of mostly slag and some metal.

CS1 Dutch-language sources nl. Ultra-low carbon dioxide steelmaking”. The very first attempts at applying cyclone oven technology in the reduction of iron ore took place at Koninklijke Hoogovens in the s. To overcome this deficiency a design was developed for water cooled vertical vessel.

Blast furnace process is no doubt proven route globally. In November it was announced that a large scale HIsarna pilot facility would be built at the Tata Steel site in JamshedpurIndia[25] [26] but that the site in IJmuiden would still be a potential location for further industrial implementation of the technology.


Both layers can be tapped individually and the pig iron can be used immediately in the remainder of the basic oxygen steelmaking process.

Typical temperature of hot metal is around — deg C and typical composition of the hot metal is as follows:. Control room of the HIsarna pilot plant. This is done through large amounts of liquid splash moving between the procews regions.

HIsarna ironmaking process – Wikipedia

Without these steps, the HIsarna process is more energy-efficient and has a lower carbon footprint than traditional ironmaking processes. Leave a Reply Cancel reply Your email address will not be published. The HIsarna plant is shaped like a wine bottle: Retrieved hismelg September The main product of the process is hot metal. Cast house and metal tapping at the HIsarna pilot plant. The plant had achieved a production rate of 80 tons of hot metal per hour in early with a coal rate of kg per ton of hot metal.

HIsmelt process of Ironmaking

The fifth campaign started in the autumn of Iron and steel pdocess. The HIsarna process is a smelting reduction process with two directly coupled process stages in which the production of liquid pig iron takes place.

At that time the desire was mostly a cost-cutting measure in order to make the process cheaper in trying economic times. The process by recycling of the plant waste further helps in environment protection. hismwlt

The vertical vessel demonstrated major improvements in terms of refractory wear, reliability, availability, productivity and simplicity in design. Retrieved 19 March Retrieved 17 March It is cleaned, cooled and used as a fuel and for proceas generation.


Posted by Satyendra on Jul 2, in Technical 2 comments.

HIsarna ironmaking process

The environmental benefits of the HIsmelt process are considerable. But some iron making technologies like finex, HIsmelt and HIsarna are technologically sound and have potential hisnelt have better techno-economics.

Heavy environmental restrictions made it unattractive to proxess new facilities, so steel producers sought ways to reduce the need for cokes; Hoogovens started putting more effort into the cyclone technology as a solution to this problem and a test facility for the cyclone part proved capable of producing twenty tons of pig iron per hour.

Unlike blast furnaces, the HIsmelt process can be started, stopped or idled with ease.

The basic mechanism of the process is the reduction and smelting of the iron bearing ores with the dissolved carbon in the bath. This stage of operation confirmed that the process was ready to be scaled up to level of a commercial plant. By comparison, in HIsarna, hosmelt powder form of the coal and ore are an advantage because the increased surface area improves the speed and quality of the reduction reaction in the cyclone.

The geometry of this furnace causes a cyclone to form in the neck when the crushed iron ore is injected into this cyclone together with oxygen so oxygen is injected at the top rather than at the bottom.